OUR PRODUCTS

We, Jay Crucibles Furnace, are a renowned manufacturer of Melting Furnace.An electrically heated furnace is the best choice Whether the melt quality & energy efficiency take priority,. The heating is controlled very steadily and precisely. Electrically heated furnaces can achieve up to 85 % of the melting performance of fuel-fired furnaces with exhaust gas discharge. If the furnaces are used only for holding, we must recommend to take only electric option, which are very energy efficient due to their very good insulation and reduced connected load.
Specialty : Melting, Holding & casting under vacuum or inert gas atmosphere with Degassing & alloys charging provision. Furnace reach a max. furnace temperature range of 600 to 1400 °C resulting in melting temperatures select for metal. Furnaces are mainly used for Aluminum, Zinc alloys and, copper alloys in small foundries. Tilting Furnaces Option used for High efficiency and high-quality insulation. Incl. crucible Electro- Pneumatic or Electro-hydraulic tilting system with flame resistant HFC hydraulic fluid Safe, uniform and precise pouring enabled by the optimum pivot point of the furnace and the manual operation of the slider valve Multi-layered insulation with lightweight refractory bricks Emergency outlet for safe discharge of the melt in case of a crucible break Over-temperature limiter for the furnace chamber with automatic reset to protect against over-temperature. The limit controller switches off the heating when the pre-set limit temperature has been reached and does not switch it on again until the temperature falls below the setting again.
Furnace chamber control with temperature measurement behind the crucible, recommended when using as pre-melt furnace

FEATURES :

• Crucible material – Graphite , Silicon Carbide , Clay Graphite, Stain less steel, Mild steel , and other special materials also.
• Degassing gas and alloys metal charging provision.
• Sliding lid, Swing lid or easy folding Lid.
• Thermocouples in the furnace chamber and the melt.

ADDITIONAL EQUIPMENT FOR ALL MELTING FURNACES :

• Integrated safety controller system that, in case of bath thermocouple breakage, Continues to operate the furnace at a reduced output to prevent the melt from solidifying.
• Crucible breakage monitoring with optical.
• Insulated connecting piece (exhaust flue) for side-wall exhaust gas vent to a connected customer suction system.
• Improved melt quality ensured by a reduction in temperature overshoots.

We, Jay Crucibles Furnace, are a renowned manufacturer of Melting Furnace.This range have a chamber fitted with a robust stainless steel liner enabling bulky loads to be treated. Optimum heat transfer, reduced heating times and maximum temperature uniformity are provided by a fan which circulates the air within the chamber. The fan and air guide system provide continuous movement of air around the work piece. Heating is provided by mineral insulated sheathed elements, which are fully isolated from the liner. A type ‘K’ thermocouple is incorporated for maximum life and stability. This range of furnaces is particularly suitable for a wide range of low temperature heat treatment applications, Low thermal mass ceramic fibre insulation and Resistant wire coil type, silicon carbide elements, And U shape molybdenum disilicide which radiate heat directly onto the work piece, provide rapid heating and cooling and low running costs. Normal traditional Muffle type, General Purpose or Economy Chamber type without inner metal body and air circulation is also available. These models have maximum operating temperatures of 800°C,1000°C,1200°C,1400°C,1500°C, 1600°C, 1700°C and 1800°C. -

ADDITIONAL EQUIPMENT:

• Over-temperature limiter with adjustable cutout temperature for thermal protection to protect the furnace and load.
• Protective gas connection to purge with non-flammable protective or reaction gases (not available in combination with chimney, chimney with fan or catalytic converter)
• Manual or automatic gas supply system
• Chimney, chimney with fan or catalytic converter.

FEATURES :

• High Temperature Chamber Furnaces
• Stress relieving
• Melting of alloys
• Thermal ageing
• Annealing
• Tempering
• Ashing option
• General heat treatment
• Thermal ageing
• Sintering of ceramics
• Processing of high temperature materials
• Thermal shocking of components
• Ceramics testing.

Jay Crucibles make Salt-bath furnaces use for fabulous temperature uniformity & ensure very good heat transfer to the work piece. Generally, heat treatment can be carried out with shorter soak times in muffle furnaces. Since the charge is heat treated with the exclusion of oxygen, scale and discoloration on the surface of the parts are kept to a minimum. The salt-bath furnaces can be used for heat treatment of metals in neutral and active salt baths. They are used for processes such as nitriding according to liquid nitro carburizing up to 600 °C, carburization to 950 °C or bright annealing to 980 °C.
Jay Crucibles make Salt-bath furnaces are available for use of steel and aluminum The steel tank is inserted in the salt-bath furnace for be replaced easily when need. Two steel tank types are available:

• Type 1: low carbon steel for carburizing, neutral salt & annealing baths 150 to 800°C.
• Type 2: high alloy CrNi steel for neutral salt and annealing baths up to 980 °C

• Working temperature.
• Charge material and its mass.
• Salt quality & purity.
• Heating and cooling cycles with duration.
• Charge contamination.
• The steel tank is mandatory to check regul.

FEATURES :

• Available Salt: range 150 °C to 1000 °C.
• Melt-bath control: the temperature is measured in the salt as well as inside the furnace behind the crucible.
• Removable collar plate made of steel.
• Insulated swing-away lid.
• Over-temperature limiter in the furnace chamber to protect persons and the furnace.
• Steel tank can be easily replaced.
• Defined application within the constraints of the operating instructions.

We, Jay Crucibles Furnace, are a renowned manufacturer of Gradient Furnaces that are made using premium quality raw material. Customer processes requiring the use of a tube furnace for temperature Gradient purpose, Jay Crucibles offers a variety of tube diameters and lengths and range to meet most of the requirements. The tube furnace shell are fabricate from polished stainless steel with an outer stainless steel mesh or solid cover, which allows natural air cooling for maximum operating safety and comfort. All models are supplied horizontally as standard, but vertical options are also available.

OPTIONAL FITTINGS INCLUDE:

• A wide range of tubes for Gradient purpose.
• Insulating end plugs to minimize heat loss and thermal gradients.
• Gas tight end fittings for work in controlled atmospheres.
• For increased uniform temperature zone length, three zone versions are available .

• Tmax 1000°C , 1200 °C or 1400 °C.
• Single-zoned design as standard.
• Dual shell housing made of sheets of textured stainless steel.
• Outer tube diameter of 20 mm to 150 mm, heated length from 250 mm to 1000 mm.
• Working tube of C 530 ceramic including two fiber plugs as standard equipment.
• Solid state relays provide for low noise operation.

ADDITIONAL EQUIPMENT

• Split Tube Furnaces.
• Single , Double or Triple stacks (arrange one on the top of another).
• Three-zoned design (heated length from 200 mm).
• Tube Furnaces with Stand for Horizontal or Vertical Operation.
• Over-temperature limiter with adjustable cutout temperature for thermal protection the furnace and load.
• Charge control with temperature measurement in the working tube and in the furnace chamber outside the tube.
• Gas supply systems for protective gas or vacuum operation.

We, Jay Crucibles Furnace, are a renowned manufacturer of wide range of Atmosphere Control Furnaces which are manufactured in accordance with the set industry standards. These are very reliable and are capable of withstanding all types of temperature. Our range is manufactured using advanced technology machines and premium quality raw material. The furnaces offered by us find application in the following areas:

• Applications where heating and quenching needed to be carried out in controlled atmosphere.
• Accurate control of gas pressure inside furnace.
• Hydraulic lifting and lowering mechanism for easy quenching.
• Distortion free heat treatment and uniform micro structure possible.
• Data logging and PC connectivity possible for monitoring each batch.

We, Jay Crucibles Furnace, are a renowned manufacturer of Vacuum Furnace. This Vacuum furnace is a uniformed vacuum metallurgic equipment for melting metals under the vacuum conditions with the principle of medium frequency induction heating. It is commonly suitable for research and production of nickel-based and its special steels, precision alloys, NdFeB, metal dysprosium, active metals, high temperature alloys, hydrogen storage materials, magnetic materials and etc. to be melted and casted with the vacuum or protective atmosphere

We, Jay Crucibles Furnace, are a renowned manufacturer of Tubular Furnace that are made using premium quality raw material. Customer processes requiring the use of a tube furnace, Jay Crucibles offers a variety of tube diameters and lengths and range to meet most of the requirements. The tube furnace shell are fabricate from polished stainless steel with an outer stainless steel mesh or solid cover, which allows natural air cooling for maximum operating safety and comfort. All models are supplied horizontally as standard, but vertical options are also available.

OPTIONAL FITTINGS INCLUDE:

• A wide range of tubes
• Insulating end plugs to minimize heat loss and thermal gradients
• Gas tight end fittings for work in controlled atmospheres
• For increased uniform temperature zone length, three zone versions are available
• Tmax 1000°C , 1200 °C or 1400 °C
• Single-zoned design as standard
• Dual shell housing made of sheets of textured stainless steel
• Outer tube diameter of 20 mm to 150 mm, heated length from 250 mm to 1000 mm
• Working tube of C 530 ceramic including two fiber plugs as standard equipment
• Solid state relays provide for low noise operation

These compact tube furnaces with integrated control systems can be used universally for many processes. Equipped with a standard working tube of ceramic / Quartz and two fiber plugs, these tube furnaces have an unbeatable price/performance ratio.

ADDITIONAL EQUIPMENT:

• Split Tube Furnaces
• Three-zoned design (heated length from 200 mm)
• Tube Furnaces with Stand for Horizontal or Vertical Operation
• Over-temperature limiter with adjustable cutout temperature for thermal protection the furnace and load
• Charge control with temperature measurement in the working tube and in the furnace chamber outside the tube
• Gas supply systems for protective gas or vacuum operation.

We, Jay Crucibles Furnace, are a renowned manufacturer of Di Eielectric Measurment Set Up.Dielectric of electrical insulating material are understood as the material in which electrostic field can persist for long times. Layers of such substance are commonly inserted into capacitors to improve their perfomance, and the term dielectric refers specifically to this application.
An electric field polarizes the molecules of dielectric producing concentrations of charge on its surface that create an electric field opposed (antiparallel) to that of capacitor. This reduces the electric potential. Considered in reverse, this means that, with a dielectric, a given electric potential causes the capacitor to accumulate a larger charge.

We, Jay Crucibles Furnace, are a renowned manufacturer of Pot Mill. This Pot Mill is best suited for hardening high speed steels and high carbon steel.

KEY FEATURES :

• Jar capacity : 300 CC
• Built in timer : 0 - 100 Minutes
• Rpm : 20- 400 RPM to achieve variable speeds
• RPM Display : Digital RPM Display

We, Jay Crucibles Furnace, are a renowned manufacturer of Hot Air Oven.Outstanding range of ovens.The ovens and incubators has been designed and engineered using the latest innovative systems to facilitate production of all metal components on the latest technology production equipment. Both gravity convection and forced air circulation models are included in the series. The bench or Floor mounted models are available in sizes with a maximum operating temperature of 100, 200, 300, 400, or 500°C. Incubators have a maximum temperature of 80°C. The ovens are constructed for long term reliability. Depending on the choice of control system, they can perform simple drying processes or more complex and demanding heat treatment processes and long term stability testing of materials or components.
Working temperature range: + 5 °C above room temperature up to 500 °C
Ovens designed as table top or Floor standing models Horizontal, air circulation results in temperature uniformity better than +/- 5 °C Stainless steel chamber, alloy 304 (AISI), rust-resistant and easy to clean.Large handle to open and close the door.Charging in multiple layers possible using removable grids Large, wide-opening swing door, hinged on the right with quick release Double door. . Infinitely adjustable exhaust at the rear wall with operation from the front. PID microprocessor control with self-diagnosis system, .Solid state relays provide for low noise Operation

ADDITIONAL EQUIPMENT:

• Over-temperature limiter with adjustable cutout temperature for thermal protection the oven and load
• Infinitely adjustable fan speed of the air circulation fan.
• Window for charge observing.
• Further removable grids with rails.
• Side inlet..
• Stainless steel collecting pan to protect the furnace chamber.
• Door hinges on the left side.
• Reinforced bottom plate.
• Various modifications available for individual needs.
• Clean Room Solutions.

We, Jay Crucibles Furnace, are a renowned manufacturer of Raising Hearth Furnace. Raising Hearth Furnace is suitable for heat Treatment Process. This bogie hearth furnace frame is manufactured in different shapes, sizes and capacities keeping in mind the different needs of the clients in conformation with set industry standards. This steel frame is used in the tempering of hardened alloy coils, castings and steel bars. For Chemical industry, Industrial ceramics, Powder metallurgy, Industrial glasses and Iron and steel, our offered Raising Hearth Furnace is an ideal choice.

We, Jay Crucibles Furnace, are a renowned manufacturer of Pit Type Furnace.Pit Furnaces are used for variety of Heat Treatment Processes.Commonly used for tempering of Automobile parts and Annealing of M.S. wire.

KEY FEATURES :

• Mode of Heating - Electrical / L.D.O. Fired/ Gas Fired
• Capacity - 300 Kg to 3 Tons
• Type Of Furnace: Fix
• Melting Material: Iron, Copper, Aluminium, etc
• Material: Mild Steel

We, Jay Crucibles Furnace, are a renowned manufacturer of Heat treatment Furnace.This range have a chamber or Pit fitted with a robust stainless steel liner enabling bulky loads to be treated. Optimum heat transfer, reduced heating times and maximum temperature uniformity are provided by a fan which circulates the air within the chamber. The fan and air guide system provide continuous movement of air around the work piece. Heating is provided by mineral insulated sheathed elements, which are fully isolated from the liner. A type ‘K’ thermocouple is incorporated for maximum life and stability. This range of furnaces is particularly suitable for a wide range of low temperature heat treatment applications, Low thermal mass ceramic fibre insulation and Resistant wire coil type, silicon carbide elements, And U shape molybdenum disilicide which radiate heat directly onto the work piece, provide rapid heating and cooling and low running costs.
Normal traditional Muffle type, General Purpose or Economy Chamber type without inner metal body and air circulation is also available. These models have maximum operating temperatures of 800°C,1000°C,1200°C,1400°C,1500°C, 1600°C, 1700°C and 1800°C.

ADDITIONAL EQUIPMENT:

• Vertical , Horizontal and Vertical cum Horizontal types of configuration available.
• Over-temperature limiter with adjustable cutout temperature for thermal protection to protect the furnace and load.
• Protective gas connection to purge with non-flammable protective or reaction gases (not available in combination with chimney, chimney with fan or catalytic converter).
• Manual or automatic gas supply system.
• Chimney, chimney with fan or catalytic converter.

FEATURES :

• High Temperature Chamber Furnaces.
• Stress relieving.
• Thermal ageing.
• Sintering of ceramics & testing.
• Processing of high temperature materials.
• Thermal shocking of components.

We, Jay Crucibles Furnace, are a renowned manufacturer of Temparing Furnace that have found applications in different industrial applications in various industrial sectors. The unique design and robust body has impressed clients and has also positively contributed to the significant increase in the overall output of clients. We use industrial quality materials and certified spare parts to construct out Tempering Furnace. Tested for quality and performance standards at par with international ones, our product has earned us name and fame in global market.

FEATURES

• Robust Construction.
• Excellent insulation & sealing through non – asbestos rope to keep low heat losses & low skin temperature.
• Heating by Electric or oil or gas.
• Uniform heating.
• Excellent control via Digital PID controller & Thyrsitorised heater control.